One architecture from the controller to the cloud
SWNGAI connects to the systems already running your plant, normalizes their data into a single model, and delivers analytics, alerts, and an AI Copilot on top — all within an enterprise-grade cloud.
A single data model beneath every module
Data flows in from industrial and enterprise systems, is normalized into a shared model, and powers every module and dashboard. One source of truth, no manual reconciliation.
Ten modules, one platform
Production
Real-time visibility into throughput, OEE, and line performance across every plant.
Quality
Automated inspection and statistical process control with full defect traceability.
Maintenance
Condition-based and predictive maintenance driven by live equipment data.
Inventory
Real-time material tracking, demand forecasting, and automated replenishment.
Procurement
Connected sourcing, supplier performance, and purchase order management.
Supply Chain
End-to-end visibility from inbound materials to finished goods delivery.
Energy
Per-asset energy metering, demand management, and carbon reporting.
Safety
Incident tracking, compliance workflows, and proactive risk monitoring.
Analytics
Unified reporting and dashboards across every operational data source.
AI Copilot
An enterprise assistant that answers operational questions in plain language.
Production
Track production in real time from the enterprise level down to the individual machine. SWNGAI computes OEE, availability, performance, and quality continuously, so teams always know how they are performing against plan.
Key Features
- Live OEE and throughput tracking
- Bottleneck and constraint analysis
- Shift and line performance reporting
- Production scheduling and target tracking
Benefits
- Higher throughput without new capital
- Faster response to line issues
- Consistent performance across shifts
Quality
Bring computer vision and quality data into one system. SWNGAI inspects units in real time, classifies defects automatically, and links every result to the machine, batch, and process conditions behind it.
Key Features
- Computer vision inspection
- Automated defect classification
- Statistical process control (SPC)
- Root-cause traceability
Benefits
- Fewer defects reaching customers
- Lower scrap and rework cost
- Objective, consistent inspection
Maintenance
Move from reactive repairs to predictive maintenance. SWNGAI models normal equipment behavior from sensor data and forecasts failures before they happen, generating and routing work orders automatically.
Key Features
- IoT and PLC sensor ingestion
- Failure prediction and health scoring
- Automated work order generation
- Maintenance history and asset records
Benefits
- Less unplanned downtime
- Lower maintenance spend
- Extended asset life
Inventory
Keep the right materials on hand without tying up working capital. SWNGAI tracks stock in real time, forecasts demand from production schedules, and recommends optimal reorder points.
Key Features
- Real-time stock levels
- Demand forecasting
- Automated reorder points
- Material shortage alerts
Benefits
- Lower carrying cost
- Fewer stockouts and line stops
- Unified view of material availability
Procurement
Align purchasing with real production demand. SWNGAI links procurement to inventory and scheduling, tracks supplier performance, and streamlines the purchase order lifecycle.
Key Features
- Purchase order management
- Supplier performance scoring
- Demand-aligned sourcing
- Spend analytics
Benefits
- Better supplier reliability
- Reduced material cost
- Fewer expedited orders
Supply Chain
See the full flow of goods across your network. SWNGAI connects inbound logistics, production, and outbound delivery so you can anticipate disruptions and keep commitments.
Key Features
- Inbound and outbound tracking
- Disruption and delay alerts
- Multi-site coordination
- Delivery performance analytics
Benefits
- Improved on-time delivery
- Earlier disruption response
- Reduced logistics cost
Energy
Measure and manage one of your largest controllable costs. SWNGAI meters energy by line, machine, and product, correlates it with output, and flags waste and demand spikes.
Key Features
- Per-asset energy metering
- Peak demand alerts
- Energy-per-unit analytics
- Carbon and sustainability reporting
Benefits
- Lower energy cost
- Reduced idle waste
- Audit-ready reporting
Safety
Protect your workforce with connected safety operations. SWNGAI records incidents, manages compliance workflows, and uses vision and sensor data to surface risks before they cause harm.
Key Features
- Incident recording and analysis
- Compliance and audit workflows
- Vision-based hazard detection
- Safety KPI dashboards
Benefits
- Fewer incidents
- Simplified compliance
- Stronger safety culture
Analytics
Turn operational data into decisions. SWNGAI brings production, quality, maintenance, and cost data into one analytics layer with configurable dashboards and drill-down from plant to machine.
Key Features
- Configurable dashboards
- Cross-module reporting
- Drill-down from plant to machine
- Scheduled and exportable reports
Benefits
- One source of truth
- Faster, better decisions
- Consistent KPIs across sites
AI Copilot
Ask questions about your operation and get grounded answers. The SWNGAI Copilot draws on connected production, quality, and maintenance data to explain what happened, predict what is next, and recommend action.
Key Features
- Natural-language operational queries
- Root-cause explanations
- Output and demand forecasting
- Recommended actions with context
Benefits
- Answers in seconds, not reports
- Insight for every role
- Less time hunting through data
